As you can see and as you already know there is a twin clutch assembly, 2 input shafts and 2 output shafts, as opposed to 1 of each. Volkswagen golf a 5seater car of the german concern volkswagen ag, according to the german classification belongs to the compact class, in the form of a body hatchback. In september 2007, volkswagen corporate management in wolfsburg, germany, approved the new transmission plant project. Service training self study programme 308 dd ss gg ddirect sshift ggearbox 02e this self study programme is. Shift motion selection motion the position of the gears is in accordance with the vw standard, except that an extra gear has been added to fill a previously unallocated space. Factory service repair manuals, owners manuals, vag ssp, audi ssp, seat ssp, skoda ssp, electrical wiring diagrams, body collision, engine and transmission. This webpage contains volkswagen jetta 20 hybrid direct shift gearbox repair manual 2016 edition pdf used by volkswagen garages, auto repair shops, volkswagen dealerships and home mechanics. Volkswagens directshift gearbox part 1 v olkswagen s directshift gearbox dsg 02e see figure 1 is used in the united states in some 2004topresent new beetle, new jetta and golf gti models. Volkswagen develops environmentally friendly technologies that help reduce co 2. Your regular automatic transmission has a single gearbox to handle all six or more gears. Take full control of the vehicle by switching the gearbox to manual shift mode, and use the gear stick. You may be able to limp home in certain gears, or you may be stranded. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing cars in the 1980s.
Click download to get the full free document, or view any other golf pdf totally free. Anglicky volkswagen 28l vr6 6cylinder golf gti jetta. By the end of 2011, volkswagen is already producing as many as 350,000 transmissions a year in dalian. Gearbox repair manual jetta 96 mk3 view and download volkswagen 2. Almost a year has past since volkswagen launched its innovative direct shift gearbox better known as the dsg in the golf r32 and audi tt with the vr6. Apr 11, 2012 a model of the volkswagen direct shift gearbox transmission built by alan wenbourne. Jan 25, 2019 volkswagen dualclutch transmission cutaway. Volkswagen golf 2015, golf variant 2015 repair manual direct. It is available in five or sevenseat version and often considered as the extended version of the golf plus. Five years ago volkswagen presented the first production dualclutch transmission in the world. Vw jetta hybrid 20 direct shift gearbox repair manual. Volkswagen 02e direct shift gearbox bentley publishers.
Volkswagen dsg the intelligent automatic gearbox from volkswagen. Additional information can be found in the official factory repair information and sources such as bentley publishers vw ssp selfstudy program 851403 and bentley publishers audi ssp selfstudy program 951403. Direct shift gear transmission international journal on recent and. Volkswagen direct shift gearbox dsg transmission youtube. Step 12 install the new filter element, then install the oil filter cap and torque it to 20nm. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox, in a transaxle design without a conventional clutch pedal, and with full automatic, or semimanual control. Jetta hybrid 20 direct shift gearbox repair manual. In north american, vw released the cc with the option of either the 2.
Cars with dsg gearboxes dont feature a clutch pedal and are controlled. The mechatronics control module j743 controls clutch operation and gear selection. This unit uses two clutch packs, called the k1 and k2, to drive two. Combining the convenience of an automatic with the precision of a manual, direct shift gearbox dsg is unlike any conventional transmission. Volkswagen jetta 20 hybrid direct shift gearbox repair. The advantages of an automatic gearbox are, for example, a high level of comfort, above all in gear changes, as there is no interruption in tractive power. Volkswagen jetta 20 hybrid direct shift gearbox repair manual 2016 edition pdf. Pdf online volkswagen golf 2015, golf variant 2015. Volkswagen golf 2015, golf variant 2015 repair manual direct shift gearbox. Volkswagen cc the volkswagen cc originally known as the volkswagen passat cc in its first generation is a fourdoor sedanfastback version of the volkswagen passat. How dsg works understanding dualclutch transmission. Place a rag on the opening to prevent debris from falling in and to collect excess oil. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle roadworthiness and safety. Rar dsg423 service parts 7speed dual clutch gearbox 0am there is also a multimedia cd available on the direct shift gearbox.
The directshift gearbox direktschaltgetriebe is a dualclutch gearbox designed by borgwarner and initially licenced to volkswagen group which. Volkswagen self study programs are designed to help the volkswagen dealership technician prepare for intensive factory training classes. General information about this transmission can be found in the wikipedia entry. Ssp308 direct shift gearbox 02e seu portal volkswagen. Volkswagen golf 2015, golf variant 2015 repair manual direct shift gearbox find a repair guide. Pdf online volkswagen golf 2015, golf variant 2015 repair manual edition 09. If your vehicle has volkswagens dsg transmission with tiptronic mode capabilities, then let us show you how the shifting works. It is complex and hard to troubleshoot when things go awry.
The mechatronic unit is a computerized control part of the dual clutch system. This book provides introductory information regarding the introduction of new features, designs, and functions. Jetta sedan jetta hybrid gli 162 jetta sedan 163 make. In most vw applications, the readout in the instrument display changes to 76 5 4 3 2 1, and. Apr 17, 2014 i have attached a schematic i came across some on the internet to make it easier for our discussion. This formed the framework for volkswagen to combine both transmission concepts into one completely new gearbox generation. The first dsg transaxle that went into production for the volkswagen group mainstream. If individual or several components or sensors fail, direct shift gearbox dsg mechatronic unit j743 activates the corresponding substitute functions or emergency running program. Rosstech is not affiliated with the volkswagen group in any way. Aaron gold is a connoisseur of all things automotive, with more than 20 years experience as a journalist specializing in the automotive industry. Volkswagen pdf workshop and repair manuals wiring diagrams view and download volkswagen 01m user manual online. Automatic transmissions for cabrio, golf, golf iii, gti jetta, jetta iii, passat. Volkswagen passenger cars malaysia sdn bhd reserves the right to change prices and specifications without prior. Jetta hybrid 20 direct shift gearbox repair manual edition 01.
Using an advanced electrohydraulic control module to control clutch application and gear shifting, the dsg can bring the driving comfort of a full automatic to the table while still getting the greater efficiency of the manualstyle gears. It is a sixspeed manual frontwheeldrive gearbox that is shifted automatically. Anglicky haynes vw golf jetta service and repair manual. The mechatronics of the volkswagen dualclutch transmission. Page 19 5 speed manual gearbox self study programme whilst the directshift gearbox is on a par with vehicles with manual gearbox in terms of uel consumption, the doubleclutch gearbox has succeeded in reducing fuel consumption. Volkswagens direct shift gearbox dsg is the worlds first dualclutch automated manual gearbox in a production car. Volkswagen golf the car of the german company volkswagen. I have attached a schematic i came across some on the internet to make it easier for our discussion. Volkswagen 02e direct shift gearbox design and function. The tiptronic gearbox comes as standard on the volkswagen touareg. Acces pdf jetta mk3 service manual matter if its a small amount. Learning how to shift using volkswagen tiptronic mode is easy, and it will likely become a feature of your volkswagen you will want to use often. Self study program the dsg dualclutch gearbox pdf free online. Dsg the direct shift gearbox of volkswagen innovative gearing.
Vw jetta hybrid 20 direct shift gearbox repair manual edition 01. Company registration road tax one year is double the amount of private registration road tax. Volkswagen golf pdf workshop, service and repair manuals. This ensures nondestructive operation of the transmission with respective implications on. Page 19 5 speed manual gearbox self study programme whilst the direct shift gearbox is on a par with vehicles with manual gearbox in terms of uel consumption, the doubleclutch gearbox has succeeded in reducing fuel consumption. Volkswagen golf 2015, golf variant 2015 repair manual edition 09.
Does not cover convertible, rallye, caddy, diesel engine, 4 w. Topic 370903tt direct shift gearbox dsg basic settings market area united states 444 volkswagen of america, inc. Moscaps wikipedia avoids unnecessary capitalization and wp. Jetta hybrid 20 direct shift gearbox repair manual edition. Explanation and advantage of the feature will be shown in the video. Title, this is a generic, common term, not a propriety or commercial term, so the article title should be downcased. This provides the driver the easeofdrive of a car equipped with an. The passat 2006 electrical system design and function. The dualclutch transmission, also known as the direct shift gearbox dsg or twinclutch transmission, is an automated transmission that can change. Volkswagen groups dsg gearbox explained autoevolution. Perform a dsg service on a vw and audi transmission. Self study program the dsg dualclutch gearbox pdf online. Jul 20, 2018 volkswagen golf a 5seater car of the german concern volkswagen ag, according to the german classification belongs to the compact class, in the form of a body hatchback. Direct shift gearbox design basic concept the direct shift gearbox is basically a manual transmission designed to operate like an automatic transmission.
Volkswagen 2004 jetta introduction manual pdf download. Volkswagen touran introduced in 2003 and sold in europe and other select market, the volkswagen touran is a compact mpv based on the fifth generation volkswagen golf mk5. Direkt, commonly abbreviated to dsg, is an electronically. The result is a faster transmission that can make shift commands in less than fourhundredths of a second. Pedal position sensors recognize the pedal position without making direct contact with pedal sensing components. Ssp340 the passat 2006 electrical system seu portal volkswagen. Volkswagens directshift gear box dsg 02e see figure 1 is used in the united states in some 2004topresent new beetle.
In place of a dry clutch, two wet clutches are used. Jan 20, 2019 dsg stands for direct shift gearbox, and it incorporates the best of both worlds into its design. Tt 370903ttss1 direct shift gearbox dsg basic settings. Gulf replaces the famous beetle, becoming the most successful model of volkswagen, and ranks 3rd in the list of the most sold cars in the world. It debuted in january 2008 at the north american international auto show in detroit.
This should be obvious but the procedures on this page do not apply to transmissions other than 0am. Dsg stands for directshift gearbox, and it incorporates the best of both worlds into its design. When they do go bad, the dash will flash pndrs, and you will basically shut down wherever you are. Volkswagen passenger cars malaysia sdn bhd reserves the right to change prices and specifications.
When replacing this mechatronic unit, simply copy the coding. Common faults in the 6speed dsg automatic transmission. Directshift gearbox volkswagen technical site vwts. A model of the volkswagen direct shift gearbox transmission built by alan wenbourne. Through its cuttingedge technology and advanced electronics the dsg senses how you are driving and so predicts your next gear change every time. For example, longitudinal 7 speed dsgs like the 0b5 used in the b8 s4 use a different procedure. In order to carefully address the issues of operation, maintenance, diagnostics and repair of these models, you should read the repair manual for volkswagen golf.
Technical tips 1 technical tip topic 370903tt direct shift gearbox dsg basic settings market area united states 444 volkswagen of america, inc. Vw jetta hybrid 20 direct shift gearbox repair manual edition. Automatic transmission for additional information on the clutches and several automatic shift dsg, please refer to ssp 841403 programs. Vw 02e dsg gearbox dq250, dsg 6, dsg mechatronic, dq500. A dsg, or direct shift gearbox has two independent gearboxes to split the work, typically between odd and even gears assigned to each. Volkswagen jetta 20 hybrid direct shift gearbox repair manual 2016 edition 140 pages. Volkswagen golf pdf workshop, service and repair manuals, wiring diagrams. All you need to know about vws directshift gearbox. Volkswagen jetta 20 pdf will be shown after captcha resolving. Direkt, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft gearbox in a transaxle design, with automatic clutch operation and with fully automatic or semimanual gear selection. The direct shift gear transmission dsg also known as dual clutch. Ssp308 direct shift gearbox 02e vw 02e dsg gearbox dq250. Volkswagen golf 2015 repair manual heating, ventilation and air conditioning. Volkswagen golf gasoline and diesel engines repair manuals, workshop manuals and service manuals, wiring diagrams, owners manuals free download.
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